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I had an HAL.DLL error, and solved it. i'm not sure it's WinSetupFromUSB's fault, but in case it will be helpful to other users, and in case you can actually prevent it in the future, i'm posting my case here here are the details: my question (and my answer) on "server fault.com" here's my log file (i had 3 log files, and i don't know which is relevant, but it doesn't seem to matter in my case) thanks for the program. it works, and it helped! 20091218_071856_log.cab