Basic disc structure is /boot/ isolinux/ dsl/ password/ /images/ /KNOPPIX/ /Programs/ /SETUP/ XP/ Home_OEM/ Pro_OEM/ Professional/ /Software/ ISOLINUX.CFg as follows DEFAULT /boot/isolinux/vesamenu.c32 PROMPT 0 TIMEOUT 100 ALLOWOPTIONS 0 MENU WIDTH 63 MENU HSHIFT 21 MENU VSHIFT 2 MENU TIMEOUTROW 18 MENU BACKGROUND /boot/isolinux/splash.png MENU TITLE Recovery DVD MENU COLOR border 0 #ffcccccc #00000000 none MENU COLOR title 1;36;44 #ffcccccc #00000000 none MENU COLOR unsel 37;44 #ffcccccc #00000000 none MENU COLOR sel 7;37;40 #00000000 #ffcccccc none MENU COLOR hotkey 1;37;44 #ff00ff00 #00000000 none MENU COLOR hotsel 1;7;37;40 #00000000 #ffcccccc nnoe LABEL winmenu MENU LABEL ^1) Microsoft Windows XP Installations KERNEL /boot/isolinux/vesamenu.c32 APPEND /boot/isolinux/menu_windows.cfg LABEL recoverycd MENU LABEL ^2) Windows ^Recovery Disc KERNEL /BPE1.bin LABEL dsl MENU LABEL ^3) **** Small Linux 3.3 KERNEL /boot/dsl/linux24 APPEND ramdisk_size=100000 init=/etc/init lang=us apm=power-off vga=791 initrd=/boot/dsl/minirt24.gz nomce noapic quiet BOOT_IMAGE=knoppix LABEL blank1 MENU LABEL LABEL win98 MENU LABEL ^4) Windows ^98 DOS CD Boot KERNEL memdisk APPEND initrd=/images/win98.igz LABEL hdutils MENU LABEL ^5) Hard Drive Diagnostic Utilities KERNEL /boot/isolinux/vesamenu.c32 APPEND /boot/isolinux/menu_hdutils.cfg LABEL password MENU LABEL ^6) Password Reset Utility KERNEL /boot/password/vmlinuz APPEND rw init=/linuxrc initrd=/boot/password/initrd.cgz,/boot/password/scsi.cgz LABEL memtest86 MENU LABEL ^7) MemTest86+ (RAM Diagnostic) KERNEL /boot/isolinux/memtest86 LABEL dban MENU LABEL ^8) Erase Hard Drive using dban KERNEL memdisk APPEND initrd=/images/dban.igz label blank2 MENU LABEL LABEL bootc MENU LABEL ^0) Boot from C: MENU DEFAULT KERNEL /boot/isolinux/chain.c32 APPEND hd0 I use the following command to make my ISO mkisofs -N -V RecoveryDVD -b boot/isolinux/isolinux.bin -d -iso-level 4 -no-emul-boot -boot-load-size 4 -boot-info-table -o RecoveryDVD.iso Super The disc boots fine and everthing works except for the message about the filesystem not found for dsl.