Tried first to do an NTFS format on a different station using a cluster size of 32K. Then using a SP1 unattended CD to install on the target pc, it seemingly went fine, copying ok, but it hanged on the reboot : "BSOD, yadayada...'ntfs.sys' error" So perhaps I need to explicitly state somewhere in the autoinstall files to use a non-default cluster size? Tried searching for a 'format' string somewhere in .ini or .inf files, nothing helpfull. Searching 'cluster' wasn't much help either. The 'SP1 Deployment Tools' contains a file called oformat.com, can I use this to make XP install on a non-4K cluster size? (can't read the .chm file for some reason, so don't know what the help file has to say about that) thanks