If that PCMCIA card is bootable, that would definitly solve a few of your problems. To verify, you'll have to put the 6Gb drive back in the laptop, format it with copy system files (make sure command.com is on there). Then take the HD out and see if it will boot. There are two possible reasons why EZBIOS won't work with your drive. One, there has to be at least one Maxtor drive present, is the 80 Gb drive from Maxtor? Two, drive overlays usually require the drive parameters to be set to type 1 in the BIOS. That setting may not be available in your laptop, but you may be able to use another one, check the Overlay manual. There are other overlay programs available, even generic ones; I would start by checking with the drive manufacturer. While you're there, find the manual for it, some 3.5" drives have a jumper to force the drive to 32 Gb, if your drive as that, it could be a last resort option. The DOS version of Ghost works just fine with overlays, as long as you boot the correct way. Use the Z=9 switch when running ghost, that will maximize compression, I typically get close to 50% compression ratio. To get the DOS version, start the Boot Wizzard and select a simple boot disc, no usb and no LAN, you should need only one floppy. Make a second boot floppy with Windows, you only want MSDOS.SYS, IO.SYS and Command.com on there. Then, from your Ghost floppy, copy all the files over but those three (edit the autoexec.bat to add Z=9 at the end of the line that runs Ghost), now Ghost will be able to write to FAT32 drives. Put both laptop drives in your desktop, unplug the XP drive and set the 6 Gb drive as master on the primary channel. Get an overlay working on the 80 Gb drive, reboot with the Ghost floppy and do a drive copy, use ghost to partition the 80 Gb drive. You'll only need to format the extra partitions later. Make sure to follow the procedure to boot from floppy with the overlay; you have to wait to be told to put the floppy in. If you can manually set the drive parameters in the laptop BIOS, then just match what was set on the desktop. If you want to be able to use Ghost on the laptop in the future, make an extra FAT32 partition of 10 Gb maybe, name it Backup, copy the Ghost program to it. To run Ghost, start the laptop in safe mode command prompt only switch to the backup partition and run Ghost Z=9. You can simplify this with a batch file in the root of C:. Do a partition dump to file of C: with the backup partition as the target.